Senior Process Engineer

Bluewater Hayes, Inc. Published: May 24, 2018
Gaffney, SC
Experience Level
Job Function
Manufacturing, Engineering, Quality Assurance
Date Posted


Reporting to an Engineering Manager, the Sr. Process Engineer will operate in a manufacturing environment and be responsible for bringing new products and processes to market on time and within budget. They will have a strong focus on process improvement and waste elimination in their responsible areas and will work closely with Production and Quality stakeholders to achieve their objectives.

Key Responsibilities:

  • Act as lead technical point of contact for external customers and internal organization.
  • Lead kick-off meetings for new product/process introductions
  • Develop manufacturing processes, in particular robotic programs capable of producing to specification, verify capability, and qualify processes from kick-off through full production release
  • Support production costs quotation and related feasibility study as needed. Project leadership to continually decrease manufacturing costs.
  • -       Determine and approve the process standards of a new component, meet NPI qualification stage gates and milestones, and provide customer products corresponding to the required quality specifications.
  • -       Develop, check, and improve component standards in order to promote actions for cost savings and process standard improvement.
  • -       Participate in Root Cause Corrective Action activities to permanently eliminate defects. Utilize 8D and DMAIC approach to problem solving and non-conformances.
  • -       Utilize Lean and Six Sigma methods to improve Key Performance Indicators for Safety, Quality, Delivery, and Cost.
  • -       Participate in Kaizen events, promote positive employee environment, and community involvement.
  • -       Working in the Company's Quality and Safety System context, in accordance with its procedures and requirements.

Candidate Requirements:

  • Bachelors degree in Engineering
  • At least 5 years of experience in relevant Engineering field with demonstrated success in achieving process improvement, process implementation, qualification from ideation to full production launch
  • New Product Introduction or Advanced Product Quality Planning experience is required.
  • Strong knowledge of Solid Works and Minitab  software is a plus.
  • Must have excellent communication skills and experience interacting with all levels of customers, including technical managers.
  • Experience with ERP systems, including creation and management of bill of materials is preferred.
  • Must be able to read, analyze and interpret blueprints and specifications.
  • Strong knowledge of Microsoft Office, including Microsoft Project.
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